- Embed design-for-manufacture (DFM) and design-for-assembly (DFA) thinking throughout the design process, proactively considering machinability, inspection accessibility, assembly sequence, and tolerance stack-up from the earliest stages.
- Engage proactively and often with the production engineering team to sense-check designs against manufacturing capability, raising and resolving producibility concerns before formal drawing release.
- Prepare complete and formally controlled design packages for job order handover, including fully detailed drawings with appropriate GD&T, complete BOMs with material specifications and bought-in part references, and any necessary manufacturing notes or special process requirements.
- Generation of production and assembly procedures and related documentation necessary to raise job orders for production
- Lead or support production readiness reviews (PRRs), presenting design intent, critical features, and known risks to the production team in a structured and accessible way.
- Own drawing and model revisions arising from production queries, non-conformances, or concession requests, turning them around promptly to minimise disruption to the production schedule.
- Develop detailed 3D CAD models and 2D engineering drawings of hybrid rocket motor components including combustion chambers, fuel grain housings, oxidiser injectors, nozzle assemblies and structural interfaces.
- Define appropriate materials, surface treatments, and joining methods for components operating in the demanding thermal, chemical, and mechanical environment of a hybrid rocket motor.
- Support the creation and maintenance of design requirement documents, interface control documents (ICDs), and design justification reports as required.
- Work as an active member of the propulsion team alongside propulsion engineers, systems engineers, and test engineers, ensuring quality mechanical design
- Liaise with external suppliers and subcontractors on manufactured and bought-in components, providing clear technical briefs and reviewing supplier drawings and quality documentation.
- Coordinate with the procurement team on lead times, material availability, and alternative sourcing options for critical components.
